Customizable Cogging Test System For Motor

Customizable Cogging Test System for Motor Production Process Improvement

Product Description:

Precision Motive's Cogging Test System is a standalone system that has been specifically designed to measure Detent Torque, Cogging Torque, and Friction Torque.
 
The system boasts a precision geared motor and a JT Series Torque Sensor which integrates a 5,000 pulse encoder. The system's JT101 to JT303 come equipped with built-in security clutches that ensure the system won't overload or mishandle when not in use.
 
The system is operated by driving the Motor Under Test (MUT) with the geared motor at a low speed that ranges from 1-10 rpm (although other speeds are available as an option). During this time, the system will acquire the MUT's cogging torque related to angle position. Torque measurement with the system covers a range of up to 2 N·m (depending on the selected torque sensor) with an accuracy of ± 0.1 mN·m (for JT 101 – 10 mN·m and JT 303 – 3000 mN·m).
 
The system's executable software controls the system and displays any acquired data. It is capable of providing accurate peak-to-peak measurement of cogging torque and displays both X-Y and polar graphs, as well as FFT analysis. It also allows for the storage of measured data and provides a comparison of performance data by overlaying up to 5 graphs. A cursor can be used to read accurate values from measurement points. Measured parameters can also be saved as a text file TXT.
 
Additionally, the software includes a zero offset adjustment routine which checks the transducer signal over a complete turn (with the test sample MUT not connected to the system). This ensures that the system operates with maximum accuracy and function control.

Technical Parameters:

The following table lists the mechanical characteristics for various models of a product:

The following characteristics relate to the measurement function of the product:

• Speed range: 1 to 10 rpm (other speed ranges can be customized)
• Angle detection: 0.018° (5000 pulses/rotation)
• Test direction: clockwise & counterclockwise

The product has certain environmental requirements:

• Working temperature range: +10℃ to +45℃
• Storage temperature range: 0℃ to +70℃
• The effect of temperature on zero position: 0.01% / ℃
• Protection level: IP 42

The following table lists the electrical characteristics of the product:

Applications:

Whether you are in the automotive, aerospace, or manufacturing industry, the JT Cogging Test System is perfect for assessing the cogging vibration of your machines and equipment. With a weight of only 10kg, this product is portable and easy to use, making it ideal for both on-site and laboratory use.
 
The Precision Motive JT Cogging Test System boasts a high-resolution of 0.0001 Nm, providing you with accurate and precise measurements every time. Additionally, the software for this product is Windows-based, allowing for easy data analysis and reporting. This feature makes it easy for you to keep track of your measurements and analyze them in real-time, ensuring that you can make informed decisions quickly.
 
The JT Cogging Test System is designed to operate within a wide temperature range, making it suitable for use in different environments. With a storage temperature range of -20°C to 40°C, you can be sure that your product is safe and secure, even in extreme temperatures.
If you are looking for a reliable and accurate magnetic cogging measurement system, look no further than the Precision Motive JT Cogging Test System. With its advanced features and easy-to-use interface, this product is perfect for a wide range of applications and scenarios.

Customization:

Support and Services:

The Cogging Test System product technical support and services include:
- Assistance with installation and setup
- Troubleshooting and diagnosis of issues
- Maintenance and repair services
- Calibration and testing services
- Software updates and upgrades
- Technical documentation and user manuals
- Training and education services for operators and technicians

Packing and Shipping:

Product Packaging:
The Cogging Test System will be securely packaged in a cardboard box with foam inserts to prevent any damages during transit. All necessary accessories and manuals will be included in the package.
Shipping:
Shipping will be done through our trusted courier partners. Once the order is confirmed and payment is received, the product will be dispatched within 2 business days. The estimated delivery time will depend on the destination and the courier service chosen by the customer.

FAQ:

Q: What is the brand name of this product?
A: The brand name of this product is Precision Motive.
Q: What is the model number of this product?
A: The model number of this product is JT.
Q: Where is this product made?
A: This product is made in China.
Q: What is the purpose of the Cogging Test System?
A: The Cogging Test System is designed to measure and analyze the cogging torque of motors and generators.
Q: What industries can benefit from using the Cogging Test System?
A: Industries that design and manufacture motors and generators such as automotive, aerospace, and power generation can benefit from using the Cogging Test System.